Balusters Wood : manufacturing features

balusters - it's not just a supporting member stair railing, and interior decoration.Wooden structures made of expensive wood qualified technician can become a major subject of any room.Particularly elegant look balusters handmade, made by wood carving technology.Damage to the surface of oak, beech or mahogany pattern or image of the animal, it is very impressive and ornate look.No wonder that the stairs in the homes of the European nobility, it is decorated with carved wooden balusters.

Why wood?

balusters for stairways are made of different materials.Marble, concrete, steel - all of them with the trees are quite common in the production of construction details.In favor of the tree tells its environmental friendliness and excellent appearance.Railings and balusters made of wood can be finished with decorative carvings.It is a relatively soft material, which is well treated, that allows to make true works of art.The balusters are made of concrete or steel applied decorative pattern will be problematic.Wood always fits well into the interior of any room.Today balusters from ordinary poles turned into real works of art.

However, it should be noted that the wooden balusters has its drawbacks.Wood requires much attention.Regular cleaning, use of antiseptic and antifungal agents - all these works are necessary in order to prevent the wood for longer period please you with its beauty.In addition, if the tree does not paint to save his original invoice, it will be difficult to pick up the item, in case of breakage.Even if you pick up the right kind of wood, shade in the replaced part will be slightly different.

balusters functions and structure

balusters on a flight of stairs has three main functions:

1. safety of movement on the stairs.
2. Fixing handrails and railings.
3. Decorations stairs.

baluster itself consists of three main parts:

1. Base.This is usually part of the reinforced balusters, by means of which the latter is attached to the floor or steps.
2. body.This middle part of the balusters, which is usually applied to ornamental or shaped elements.
3. supporting part.The upper part of the balusters, which acts as a focus for the railing.As a rule, the supporting part is shaped like the base or at all, it is a copy.Thus, the symmetrical shape is created.

Types of wood balusters

Types balusters are distinguished by the type of finish.They are:

1. flat.
2. carved.
3. Milled.
4. accurate.

easiest type of balusters - flat.Such elements do not trim wood carving or milling.They are a simple beam on which to fix the railing.The most difficult artistic elements have carved balusters.Carving is applied manually, which allows you to decorate support more complex designs.Milling is performed on special milling and turning machines.This method helps to create a pretty interesting items at lower than at the thread, labor costs.

balusters Manufacture of wood with their hands

Manufacturing balusters - the process is quite complicated and time-consuming.It demands the knowledge of woodworking basics and practical skills in this matter.Beginners need several months of preparation to produce multiple identical curved elements, which would represent a single whole.

Also for this work requires special equipment:

• lathe,
• router,
• set of chisels,
• jigsaw,
• drill,
• screwdriver.

Drawings balusters made of wood and creating a template

balusters size and number will depend on the configuration of a flight of stairs.The height of the railing, as a rule, is from 80 cm to 1 m, respectively, this should be the length of the balusters.Based on the length of a flight of stairs or balcony railing that will be protected, calculated the number of elements.The gap between the two pillars of fences should not exceed 10-30 cm, and the need to ensure that the balusters have been set at an equal distance from each other and formed a single composition.Also the formation of the sketch is necessary to consider the angle of inclination of the ladder.Depending on his part will be cropped support balusters, which will be mounted railing.

When all the calculations are made, and the dimensions balusters are determined, proceed to the thumbnail sketch.On it we display the items that will be applied to the wood.The details necessary to depict all of the balusters to create a template later.It is needed to achieve the same parts throughout the flight of stairs.As you create the template by selecting suitable blades for lathe with which will tochitsya blank.

If stairs design requires a different height and appearance balusters mind will have to make a few templates.Recently asymmetrical stair become quite popular, in which the structural elements are different in texture and size.In this case, the template to make no sense.

Selection of materials for the production of wood balusters

It is the most important point in the manufacture of staircases and their structural elements, which include balusters.As a rule, for their production of solid wood is used, such as:

• Oak.
• Ash.
• Larch.
• Birch.
• Beech.

Of course, you can use soft wood, such as pine.However, despite its convenience in handling, it has an extremely low safety margin, respectively, the number of elements should be greater for an equal load.

very popular in the manufacture of stair balusters is now becoming a combination of metallic elements made of steel, aluminum and bronze in one piece.It looks great baluster of dark cherries combined with brass inlays.Also, the metal is used as the base and the supporting part, when a flight of stairs or railings are made not of wood.For example, half of dark marble baluster base and its supporting part of the figural bronze balusters and the body of lacquered oak, wrought iron railings.Often, a combination of metal and produce, if the staircase will be installed in a busy place or on the street.In this case, wooden insert will not "pull" moisture from the floor.

Flat wooden balusters.Making

For the manufacture of flat design does not require the presence of special skills and knowledge, as well as special tools.The whole process is to cut through the bars of a certain size jigsaw.The preform is then polished with a hand grinding tool or attachment on a drill (screwdriver).With the help of the planer can remove the rough edges, which are then also polished.

If possible and appropriate tools (manual router), you can make a simple milling.After processing flat balusters with his hands opened stain and varnish.

Manufacture of wood shaped balusters

Typically, curly balusters make a round shape with a smooth or a sharp transition from the big to the small diameter and vice versa.For the production of these figures requires special equipment - lathe, as well as construction cutters.

principle of operation of the lathe is treated with a certain rotating parts speed, which is fixed in the machine spindle.A support fixed at its special cutter, which upon application of several layers of parts removes wood from the workpiece.

Each tool is "responsible" for a certain element to be machined on a bar.

The main types of cutting tools and their purpose:

1. Reyer.This cutter is a broad surface with a sharp end in the form of a convex circular arc.Designed for vytachivaniya vaults.
2. Meisel.Contrary Reier.He concave arc inside.You need a tool to vytachivaniya balls.
3. Stichel and tool-joint.Remind chisel, inverted end.These cutters are used for vytachivaniya cones.
4. Shaped chisel.They are there a large number depending on which item you need to carve.

For ease of manufacturing a large number of identical parts on lathes produce copiers.It is a pattern of a hard material, usually made of plywood on which runs a support.The template should be "negative" parts that you want to get in the end.For example, the concavity on the template will bulge on the workpiece and vice versa.

Care of wood balusters

Like most wood products, balusters require careful attention to itself, and only then they will bring joy and to serve a long time.

balusters must be regularly cleaned from dust.If the debris and dust for a long time will cover the lacquer, it will fade with time.To make these elements shine they need to handle special polishes.Over time, baluster may shatter.In this case, to prevent damage and deformation, it is necessary to fix the nails or screws mounted at an angle of 45 °.Install fasteners so that the hat was drowned in the tree.Later, you need to putty the hole, and all the baluster again varnishing and stained.

In the case of cracking wood, cracks are filled with special glue and masking tape pull together.When the glue dries, the adhesive tape is removed.

balusters Wood: photo

balusters Wood: Video