Production of the boiler for a bath with his hands - the manufacturing process

to organize the construction of a bath with a beautiful interior trim, paneling and siding foreign clever system of automatic heating, you need a lot of money.Well, if the planned budget is sufficient, but what to do when the boiler is already built and expensive boiler can not be established?Solving the problem is, and it is, as will be worth a lot less money than the imported equipment.It turns out that the boiler is possible to build your own using metal barrels, pipes and sheets.Of course, there will be no automation, and why should she?Everything will turn out on top, high quality, cheap and cheerful.

boiler assembly technology of metal pipe

The easiest way to make a pot for the bath is the use of iron or any other metal pipe.There are two versions - vertical and horizontal, depending on how to arrange the pipe.Both have their advantages and disadvantages, but more on that later.For the organization of the process you will need the following list of items:

1. welding machine.
2. Angle grinder discs and metal.
3. diesel or gasoline generator.

Assembling horizontal design

select certain size tube is placed in a horizontal position and zaglushivayut with one hand.On the other side of the door will be.This tube furnace is the future, which will need to be welded knee to the water supply.Top mounted metal tank, which will fall into the water after the heating of the tribe.In its place comes a fresh cold, which is warmed up, go into the tank again.This boiler provides a fairly uniform heating.The design of the boiler with a horizontal pipe is shown in the figure below.

Assembling vertical design

If the pipe set on the ground muffled side and middle part of the block has a plug, it turns out that the lower compartment will serve as a furnace, and the upper - water tank.Shelf for stones can be positioned on the side.The thickness of the tube has a primary importance for the service life of the boiler and its structure.When using very thick pipe it is recommended to make the upper and lower part separately.Installed on top of a thin-walled tube, while the lower - just thick-!The stove can be placed not only on the side, but also between the furnace and the tank.To do this, between the two elements of the design should be welded cast iron grate.The outlet pipe from the boiler output is strictly in the center.The water tank should dress for her.The junction scald up to 100% tightness.It is recommended to make the most pipe valve that needs to be shut down after the burn firewood.Should extend from the boiler steel pipe only, and it worn tank with any other material - metal or asbestos.This is due to different coefficients of expansion of the material with increasing temperature.As you can see, the design of the boiler with a vertical or horizontal arrangement of the pipe is a great alternative to the industrial embodiment, which is necessary to collect the money a year or two.And so, having some money, you can easily install a boiler in the country and enjoy taking a bath.But not only the tube can be used for the construction of the boiler.Below we look at two options, how to make a pot of "improvised" means.

boiler vertical boiler design collection technology from the barrel of the barrel

most easily build a pot.This is the simplest technology.The main part is the barrel, not modern, but ever since the Soviet Union.The fact that it is much stronger than present-day drums manufacturers.From the barrel of 200 liters of cut bottom cover.In this cover in the center make a hole for the pipe diameter 10 cm. It can make your own or buy on the market.The height of the pipe should be slightly greater than the height of the barrel.Next, cut a piece of 4 channel, which is welded to the roof of the barrel, which is a hole under a 10 cm pipe.One part of the boiler is ready!The cover can be made in another way.It should be of the conventional sheet metal to cut down on the circle to the diameter of the barrel.It chisel to make a hole 10 cm pipe.It should sit in it quite freely.Done!After making the covers are attached to the boiler flue pipe clamp previously are insulated with asbestos and fiberglass.Since the boiler is out of the barrel!After the construction is possible to put the wood, leaving a 2/3 empty volume.On top of the wood put the pipe with welded lid so that aligning the center and letting it down, nothing either clung to the walls.Now, on top of the pipe can be put on the top cover.You can check!Splash kerosene and throw a match.You will see that there is no smell of smoke will not, because all will go into the pipe.

long burning boiler assembly technology

As practice shows, bath procedures are tightened for more than 2-3 hours.But so much time burning firewood in a conventional boiler.To a towel did not have to run around and pop-fuel boilers have come up with a long burning.They are easy to build, and, at the same time, the same amount of wood will burn him 20-30 hours.This effect is achieved by limiting the air supply.Before it was considering long burning boiler assembly technology is very interesting to know the principle of action, as the technology and operation inseparably linked with each other.Part of wood enters the boiler through feed inlet located slightly above the middle of the body.At the top of the wood ignited.Above the timber is to stop relying on its shank.As combustion it moves down, reducing the volume of the combustion chamber, and thus - the air.The fuel can be used not only wood, peat and briquetted coal and pallets.Now we are just getting to the assembly technology.The basis of the combustion chamber includes a thick-walled pipe with a diameter of 30 cm, length -. 8.5 m, the top of which is welded to strains 100 mm tube length is not more than 0.5 m such secret boiler design has already been described in the principle of operation thatimplemented by means of a segment of smaller diameter pipe than the main pipe.Its length is longer than the main pipe 1 m. K butt welded pipe limiter 27 cm diameter disc with six arcuate blades.The upper part of the boiler closes a removable cover to make a hole for the stopper.The diameter of the hole should be a few millimeters larger restrictor diameter.This will allow the latter to move freely over the height of the boiler.The lower part of the main tube doing a rectangular opening for the flue.You will find that the ash remains in the oven as little as soot formed.Heat from the combustion of fuel will immediately come to the coolant heating.To this tube was passed in the tank, is welded to the flue.By the very tank welded pipes for water inlet and outlet.

Conclusion From the foregoing material it is clear that to make a pot for a bath with his hands at all easy.Enough to get the necessary materials and be able to work with primitive tools.It remains only to examine the drawings, watch a video and learn the patterns of boilers, to begin to do something.