Equipment for the production of expanded clay - is it possible to make a small factory at home ?

What makes concrete block and where to use it?

exceptional lightness and durability, environmental friendliness and fire resistance, high strength, moisture resistance, chemical resistance and frost resistance coupled with high heat and sound insulation characteristics make it a versatile building material used at work in almost all types of climate.

Here are just some examples of its use: the attic and basement floors, foundations of buildings and walls, production of lightweight aggregate concrete blocks and the construction of roads, construction of gardening area and lawns.Amateur growers are often color-expanded clay with their hands and use it as a decorative flower beds and walkways.

How to get crushed concrete block on an industrial scale

Outwardly this material resembles porous, filled with air and is known as a pebble clay gravel.Much less frequently it occurs in the form of gravel or sand.The cellular structure is not always the same, and the insulating properties are directly proportional to the porosity of the substance.In addition, the quality of expanded clay depends on its fractions, specific gravity and bulk density.

resulting in the production process the material diameter of at least 5 but not more than 40 mm is classified as a pebble or gravel is less than 5 mm - as sand.The quality of the building material depends on from which make concrete block, as only capable of swelling the raw material suitable for producing high-grade product.

its manufacturing process includes the following steps: extraction of raw materials, shipping it to the place of production and warehousing.This is followed by receiving and processing semi-raw, ready for firing.Finally, calcination is carried itself by swelling, and then cooling the resulting product in the refrigerator.Followed by sorting and if necessary, an additional crushing of the aggregate.

Equipment for the production of expanded clay - Numerous techniques

From the foregoing, it is clear that these processes require specialized storage areas with access roads, as well as industrial equipment, so that a serious question of how to produce concrete block home conditions, can not be.Although it is possible to agree with the fact that some types of equipment can be made independently of those sizes, which are suitable for home use.

example, expanded clay crusher with his hands can be made according to the recommendations in the set which is on the Internet.

However, apart from the crusher will take a lot of other devices and to accommodate them - at least a small shop size of the room.Not to mention the routes for the transport of raw materials and space for storage.And this is not domestic production.Incidentally, crushed expanded clay made in the case where the natural outlet fines insufficient.The quality of it is significantly inferior to the material of small diameter, the resulting process.It

to grind fractions to the desired condition and there is a crusher for expanded clay.In general, for full process requires a fairly significant amount of units.In general terms, without naming specification needed:

• line for pre-drying of raw materials containing kamnevydelitelnye rollers glinoryhlitel and dryer;
• line for processing of raw materials to the rollers, groats and meal and the paddle mixer;
• power supply;
• kiln;
• conveyor belt;
• molding machine;
• layered refrigerator.