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August 12, 2017 18:07

Machine Keys : features and subtleties of manufacturing

In the event of the need for self-production of the key, comes to the aid special machine.Unfortunately, the cost of such equipment is prohibitively high, so are cheaper to manufacture machines for keys at home.On the device, the varieties and subtleties of manufacturing machine with their own hands the keys to consider further.

Content

Featuresand a variety of machines for

key machine for the manufacture of key duplicates solves many problems.With it is possible to produce several duplicates of keys for virtually any lock.On a large machine for the price of key prohibitively high, and they are not used very often.

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To buy machines for keys, you should apply to specialty stores or directly to the manufacturer.

If we talk about the types of machines for keys, it is necessary to identify machines:

  • type vertical milling;
  • horizontal milling type.

And these machines are divided into subtypes in relation to the type of key that you need to make.

There are machines:

  • flat English type;
  • cross-type;
  • suvaldovogo, rod, pump-action type;
  • Finnish type;
  • perforated type;
  • with the presence of the vertical side Milling.

in relation to the type and manufacturer of keys, tools are divided into:

  • universal - are intended for the manufacture of various types of keys;
  • special - who made only one kind of keys;
  • highly specialized - are able to make certain keys of one manufacturer.

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principle of operation of the machine for the manufacture of keys, consider the example of key-cutting machine, which deals with overlapping metal parts.

Master, who works on the machine tool probe produces obrisovyvanie master key contour.The machine reproduces exactly the same contour on the workpiece.Then the key is polished and given to the owner.

To ensure maximum accuracy of manufacturing of the key should be to preset key.Another important point is the choice of the right piece.It is the most tightly hold the key as the original, and its blank.The process of the first cutting is very deep, then driving the carriage is fixed so that the movement was carried out only backward or forward.This is to ensure that the original does not come off from the workpiece.When one side has already cut through, there is the removal of the clamp, as the rigid fixation of the key is not required, there is a key debugging purification using a stiff brush.This process allows you to get rid of scale and burrs, which have arisen in the work.Then zapilivaetsya second side key and repeat cleaning procedure.

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reasons for machine manufacturing

keys 1. In big towns almost everywhere there are shops which are engaged in manufacturing of duplicate keys.But the relatively small cities and towns, there is hard to find such places.Therefore, to make the machine easier to key by yourself, you spend a lot of money for its purchase.

2. Unpopular variety of keys, even in the big city do not always get to make.Since the purchased machines for keys can only work with special blanks.There are a large number of key species, about a hundred species.So pick up the workpiece is problematic for each key.Having a machine key, the blank is not required, since there is the possibility of its independent production.

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machine for making duplicate keys with their hands

1. First of all, let us consider the production of key blanks.This process will need to have:

  • metal, about two millimeters thick;
  • two Tizoc;
  • hacksaw on metal;
  • a file;
  • calipers;
  • drills;
  • emery machine;
  • Needle.

From metal billet to be cut rectangular shape.Then it is treated with a file.Using a vise produce fixation blanks.Drill will make a hole in the top of the key, and hacksaw - will cut the necessary dimples.

Thus, with a minimum set of tools and skills to work with them is possible to produce almost any type of key.

2. The second key manufacturing method requires a special Tizoc, as well as a tool such as:

  • workpiece;
  • needle file;
  • machine that cuts grooves.

Using the key, open the vise on the side of the insert and the workpiece in a vise.The upper part of the Allen screw and close the clamp on the side.

When the key is securely in the grip proceed to the knockout recesses, for this purpose, use needle file.

To acquire such vices, enough to apply to any store locks and keys, and another possible option of self-production, for these purposes will need to show a little bit of perseverance and use carpentry tools.

VLUYU L100 % 2C M100 / Samsung L100 % 2C M100

Overview machines models

keys Most of the equipment that allows to make the keys available in China and Turkey.Consider their basic characteristics.

Chinese-made machines are characterized by a large number of functions.They allow you to make duplicates of the laser, the English, a pump, a Finnish key.Such machines are engaged in the manufacture of almost all existing types of keys.They can manufacture a duplicate key to the apartment, car, safe, garage.

Turkish machines valued above all for quality and a comfortable fit.They made key smart design with a heavy and stable housing.

1. Wenxing - machine tools in China, which are very popular among consumers.

Key making comes from a brass alloy, so the machine does not cut solid metal.If there is a need in this step, the machine is equipped with additional equipment in the form of different cutters.

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The machine is characterized by:

  • two mills;
  • bilateral rotary rut;
  • mechanism to ensure smooth flow of the carriage;
  • device which holds the keys.

The package also includes instruction in Russian, and a DVD-ROM that teaches its owner basic subtleties of the manufacture of keys.

Species keys, which makes this model machines:

  • flat keys in the English style: single- and double-sided;
  • keys from road transport, as well as motorcycles and scooters;
  • a lever keys, vault and garage facilities;
  • Finnish manufacturing keys: one-sided and double-sided;
  • cross-shaped keys, and the roller pump-action type.

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2. Type - machines that allow the laser to produce duplicate keys.Characterized by the presence of vertical mills, which is engaged in manufacturing various kinds of duplicate keys.

Features of the machine:

  • ball guide motion carried carriages;
  • work area is illuminated;
  • manufactures autokeys;
  • large number of cutters with different diameters;
  • vise clamp allows tabular keys.

3. Kurt - Turkish press, which is engaged in manufacturing of duplicate keys.

Features:

  • carriage moving thanks to the linear bearings with high accuracy;
  • presence of the two-pair the grip, allows the capture of virtually any key;
  • possibility of manufacturing autokeys;
  • work area is illuminated;
  • with additional cutters may set up Multilock keys.

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4. Advanced code Evo - a program that develops and duplication of chip keys.

is the most popular universal type equipment, which programs the chip keys.It does not require a computer to identify the chip.Provides firmware 99% of chip keys.From time to time there is a constant updating of the database, as there are new key models.You may update the program with the help of the Internet.Language - Russian, the program is easy to use even non-professional, the main thing to fulfill the instructions.During recording, the risk of damage to the original key is missing.

5. Matrix - a machine that manufactures the keys:

  • hole;
  • corner type.

machine is quite flexible, so does not require the replacement of the clip or the use of a special adapter.

Features:

  • characterized by a two-speed electric motor;
  • cutting tools made of high speed tool steel;
  • cutter rotation speed value during speed steel tool processing is 6 thousand revolutions per minute, and during the machining of hard metals - 12 thousand revolutions;
  • triplane feed, which is carried out by three guides;
  • balanced presence clip: movable jaws and interchangeable plates;
  • used as illumination light, with a capacity of 0.25 kW.

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6. Oscar - Chinese machines that have such features:

  • quadrilateral vise;
  • turning combination racket;
  • affordable cost;
  • high functionality;
  • ease and comfort in the work.
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