Equipment for the production of pellets with their hands

Man is constantly looking for ways to save on the fuel used, and one of the most optimal solution to this problem will be pellets with their own hands.

This type of solid fuel suitable for use in ovens, fireplaces and even some types of boilers designed to heat your home in winter.

Pellets are small briquettes obtained by pressing certain types of wood waste and peat as well as growing crops, such as straw or husk.

produce these fuel cells, using special equipment that can be done personally.

Generally pellets are considered quite economical and safest form of solid fuel, which is in many respects superior to such common elements such as coal or oil.

If you wish to produce pellets with their hands, everyone can.

All that is necessary for this - is to have a special machine and own the technology of production of this type of solid fuel, which is to learn in a short time everyone can.

main characteristics of pellets

Generally, pellets take call small pellets, resulting from compression of various materials.

most often they are obtained by treatment of sawdust and other wood wastes.In addition, they can be manufactured from the bark, twigs and dry leaves and pine needles.

Less straw pellets are prepared by pressing, the cake and even peat.

Despite this variety of materials, from which you can get this type of solid fuel, the use of sawdust is considered to be the most reasonable.

These wood waste have maximum energy output and, therefore, more effective will warm the house in winter.

Conditionally accept Pellets split into three main groups.

The first include granules, so-called "premium", which are suitable for use in self-contained heating systems.Make them can only be made from sawdust and other wood waste.

The second group can be attributed pellets industrial or industrial-grade.

Their production is carried out by pressing the various groundwater contaminants, bark and leaves or needles.

These pellets have a higher zoning than pellets "Premium", but in its energy intensity is not much inferior to the latter.

The main advantage of these pellets is considered sufficiently low cost.

to last third type of pellets include most low-grade pellets, production of which is carried out by recycling agricultural waste.

They have a fairly high level of zoning, but can not boast of high energy.

Most often this type of pellets used in large boilers, where it plays the role of the cost of fuel used.

main advantages of pellets

The main advantage of this type of solid fuel is a high environmentally friendly.When using venting sorts of harmful substances is minimized.

When burning pellets, as a rule, stand the water vapor and carbon dioxide, which are absorbed by plants without any consequences.

should also be noted that pellets perfectly amenable to pyrolysis, which means that they can be used in continuous burning boilers that are characterized by their high efficiency.

If you install equipment that will automate the process of loading pellets into the boiler, the human part in the working process will be reduced to a minimum.

Due to the compact size of the granules, their storage is not required to use a large volume of the corresponding space, besides, simply transport the pellets to the site of use.

pellet production process does not require use of any chemical additives or modifiers, which means that no foreign odors released during incineration.

If you use high quality fuel of this type, its heat will be several times greater than the same indicator of such common elements, such as conventional wood or coal.

This type of fuel does not rot and does not preet, which means that the probability of self-ignition is practically reduced to zero.

Using pellets allows several times to reduce the cost of heating homes in winter.

addition, if set up production of pellets on their own, it is possible to further minimize the financial costs.

Required equipment

If you wish to establish its own production of pellets, you will need to buy or make your own proper equipment.

The best option is to buy a ready-made machine, but its value may be many simply can not afford.

In order to make all the necessary equipment on their own, you will need to purchase an appropriate motor, gearbox and transmission, and an actuator.

Assemble the frame under the machine can be yourself, and to do this you need:

• channel;
• Area;
• I-beams.

interconnected elements by welding, at the same time do not forget about strengthening the structure by installing additional stiffeners.

Then carry out installation of the actuator, which is a special type of cylindrical container.

After you have done the installation of the actuator, it must be connected to the motor by means of a chain transmission and gearbox.

is followed to make a matrix.

For these purposes the metal sheet with a thickness not less than ten millimeters.

matrix cut out the required size, with the corresponding holes made by granules.thus obtained is attached to the drive shaft geared using a key connection.

required for the production of pellets will be provided by pressure using worm gear, which is mounted directly in the cylinder.

To ready the machine subsequently worked trouble-free and provide effective manufacturing of solid fuels, it is necessary to use only high quality components and fully comply with its production technology.

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production technology

pellet production process can be divided into several different stages.

primarily be used to prepare properly for this purpose materials.For this sort it is separated from the unwanted impurities and thoroughly dried.

further implement crushing raw materials, for which it is poured into a so-called waiting room of the machine cylinder.

Pressing the raw mass is carried out in the working area of ​​the equipment, and the granules themselves are obtained by punching it through the corresponding matrix holes.

Ultimately granules must acquire the required shape and size, as well as gain the proper density.

At the final stage of the work gets finished pellets from the hopper and sent to compulsory drying.

room ready for drying solid fuel must have adequate humidity and temperature.

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the production of pellet recommended size of chips used should be an average of thirty to fifty millimeters, with a thickness of up to two millimeters.

should also ensure that the raw material used has evaporated carefully to what you can buy a special mobile dryer.

sawdust Humidity should be between ten to twelve percent, otherwise you will not be strong enough to form granules.

For quality pellets needed to Pressing holes in the matrix have a conical shape, slightly tapered from top to bottom.

Independent production of pellets significantly reduces the cost of heating homes, though it will have to invest in appropriate equipment and production technology to master them.