The gate of corrugated board with their own hands - production technology

Theatre begins with a hanger, and the area - with the gate, which is why it should not only reliably defend the territory against intruders, but also pleasing to the eye, fit into the overall style and serve a long and trouble-free.Not bad, if the gate will possess qualities such as lightness, resistance to weathering and the ability to install any lock.All these requirements are inherent in the gates of corrugated board, mounted on a metal frame.

Advantages of corrugated gate

What profiled?This metal sheet, which is attached via a profiled shape forming.The height and shape of the wave is different, and it depends on the rigidity of the structure and scope of the sheeting.To make use of vertical structures profiled brands C-8, C-10, C-20.Letter "C" indicates its purpose - the wall.A number - wave height in millimeters.

sheeting is galvanized and painted polymer paint.Anti-corrosion properties have painted corrugated above, since in its manufacture uses two protective layer - zinc anode which provides protection from iron rust, and paint.Its price somewhat higher.Galvanized steel sheet, in turn, can be painted a special powder paint.

Besides durability, we can note a few advantages.Profiled sheet has a small mass - about 5 kg per square meter, can be easily mounted by means of special screws, is cut with scissors, metal.Cut it grinder is not recommended - if this burns the paint.

Preparations

wickets Production should begin with the drawing.Determine the height and width of the gate, make the calculation of the material.The standard width of the sheet of corrugated board - a little more than a meter, it is slightly different in different brands of profiled sheet.The length of your order you will make any.It is better to order a steel sheet according to your size, and the additional advantage of it will be covered with paint ends, which will increase its anti-corrosion properties.

to frame convenient to take the square tube 20-25 mm.What will be the frame - depends on the shape of your gate.In advance, draw a diagram, calculate the length of the pipe.To the gate not tilt, do not forget the stiffener.They can be made of smaller pipe section.

supporting pillars, which are attached loop, is also better to make a square pipe, but you can take and other metal products.The width of the tube to support - about 100 mm.The length can be calculated as follows: determine the desired height of the wicket, was added to the 1 m and multiply the result by two.An additional meter of pipe will be buried in the ground and concreted to each leg.

In addition, you will need screws for corrugated board, mortise lock and handle and hinge on which to hang the gate.

From the tool will be useful:

• Bulgarka for cutting tubes;
• welding machine;
• sander;
• Screwdriver;
• level and tape measure.

Auxiliary building materials:

• cement-sand mixture, or ready-mixed concrete;
• Bituminous mastic;
• Remains of roofing material;
• primer on metal with anti-corrosion properties;
• paint on metal.

can buy paint in the cartridge from the manufacturer of corrugated board, it will be exactly the same shade as your chosen steel sheet.In addition, it is useful to you, if you accidentally scratch it.

supporting pillars

You ready drawing, purchased pipe, and you can not wait to get started.And it must begin with the installation of supports.This is an important step on its careful implementation will depend on how easy and your gate opens freely.

The first thing you need to prepare themselves support.Bulgarian support tubes cut in the sizes indicated in the drawing, not forgetting the part that will be buried in the ground.Further, if necessary cleaned of scale, rust and primer coated.Leave to dry.

Meanwhile, prepare the hole for the pipe.They are digging to a depth of 1.2 meters and 20-30 cm larger than the diameter of the pipe and at a distance equal to the width of the gate plus 1-2 cm. The bottom is lined with the remains of tar paper and covered with gravel.Dried pipe along the bottom edge coated with mastic asphalt, set in a pit on a level and plumb and pour concrete.

Drying up concrete acquisition of performance lasts from 1 to 4 weeks.But given the low weight wicket, can continue its production within a week.

frame gate

frame, as already mentioned, it is more convenient to do from the square tube.It is necessary to cut it in the grinder according to the drawing, lay on a flat surface and measure dimensions.If you never miscalculated, on both sides of the supports to the frame should be no more than 1 cm. This gap needs to gate is not jammed.In a rectangular gate also good to measure the frame diagonally - they must be equal.

pipes welded, sanded weld grinder, skinning, if necessary, and also cover the primer.It is necessary at this stage to provide a place for fixing the lock and handle.The most convenient way to weld at the correct height additional transverse beams, and attach them to the castle.

While primer dries, the supports are welded to the loop.Try on the gate height, and secure the mating hinge on the frame.Once again, clean up the scale, the ground in the areas of welding and hang the gate in place.If the gate is skewed, it is necessary to weld additional stiffeners fastened corners.

Painting and installation of trapezoidal sheet

can start painting the frame and supports.The paint is applied in one coat and allow it to dry.On fixed in place with screws, metal frame fastened profiled sheet.When this work is necessary to use a level.The sheet is mounted on the two screw at the top and bottom of the frame at opposite corners.Check the position of the sheet in the open and closed gates.If there are no distortions, self-tapping screws screwed into the rest - at least 6 per square meter.On the support frame and cause an additional coat of paint, and paint over the scratches on the steel sheet.

Installation lock

place to install the lock, you should have done beforehand during the frame welding.Lock is applied to the frame, mark the keyhole openings on the trapezoidal sheet and the contours of a mating lock in the support.Cut out the hole using a grinder with a small circle, then the edge of the hole with a file processed, stained and attach mate.To cut holes in the steel sheet used for metal or simply drill drill his scissors.

gate of corrugated board, made in compliance with all the rules, can last 25 years or more.Decking is not afraid of rainfall, looks elegant and neat, and if necessary, can be removed from the frame and replaced with little effort and cost.The gate of the profiled sheet can become an ornament to the site, if you use imagination in its manufacture.

Also read about an iron gate with his hands, wicker fence, as well as you will be wondering how to build a fence made of profiled sheet.

Video - fence of corrugated do with their hands