How to make an artificial marble with his own hands

finishing with natural stone - very expensive pleasure.Choose natural marble corresponding tone is problematic.To master the production of artificial marble with his own hands is not very difficult.An important point in the manufacture of artificial marble - the right to make a form for casting.

Essentially, artificial marble, whose manufacturing process is described in this article, is a fusion of acrylic resins and mineral fillers.Such a material has sufficient strength, and the manufacture of artificial marble with his hands, he can be given the required shape.It can be a countertop in the kitchen or the bar, stairs, sink, sink or bowl for the original garden.

composition and the specific properties of the artificial marble

main component of cast marble is a polyester resin and pigment mineral pigments and hardeners.Having mastered the technique of blending can get stains and spots, virtually indistinguishable from the spots and streaks on natural marble.

1. material is non-flammable, and an insulator, ie,It does not conduct electric current, so it can be used for any finishing work without restrictions.Resistance to alkaline formulations and chemical solvents contributes to its hygiene and allows you to use as countertops and kitchen sinks.
2. cast marble composition has a homogeneous structure, not separate, corrosion-resistant and environmentally friendly material.The outer surface of cast marble - gelcoat is decorative - protective functions.The filler used polyester resin mixed with mineral colored crumb and pigment dyes.For a solid mass of the curing agent is added.
3. Simpler manufacturing methods involve the use of artificial marble as filler cement - concrete mixtures and gravel.Often used pebbles, quartz gravel and fine tinted sand.

artificial marble technology with concrete filler

This method is very simple and accessible, both in manufacturing technology and cost.Because of this, this method is very popular.Table tops and kitchen boards are highly durable, and environmentally friendly materials are used in manufacturing.

1. First of all, you need a form (matrix) made of polyurethane, plastic, gypsum or other suitable material.It can be made of wood or corner of the frame, and the bottom to make glass.It is important that the casting surface of the mold has a perfectly smooth and dry, while the frame of the split, for ease of removal of the finished product.The form can be ordered in the shop, but it's quite expensive.
2. inner surface of the mold is greased gelcoat.Gelcoat differ in color and the environment of use.Choose a water-resistant gelcoat and only after final drying, you can fill out the form with concrete or plaster solution - filled.As the plasticizer, filler used clay or hydrated lime.
3. Prepare the filling for the bulk of the product.To this mix the cement and sand in the ratio 2: 1, add a filler or a crushed stone pebbles and plasticizer.Mix thoroughly, preferably in a blender until smooth.In the different sectors of the filled container, uneven portions of the pigment dye is added and stirred until the creation of streaks and spots.
4. form, exhibited in a strictly horizontal position, and in her small portions poured liquid mass of artificial marble.Make sure to fill all the voids matrix.Excess solution is removed with a spatula, fill the top cover with plastic wrap.Depending on the thickness of the artificial marble to dry for 24 hours and in vivo positive temperatures.Half wet plate removed from the mold, processed grinder and transparent varnish.

cast marble polyester resin

This method is more expensive, but the result is a beautiful texture of the outer coating.The material is very durable and lightweight, resistant to external mechanical and chemical influences.

1. first option - preparing polymer concrete.Take the 20-25% polyester and 80-75% filler.This can be used as quartz sand or other color neutral mineral finely comminuted into chips.
2. In the second case - instead of the polyester resin can be used with a mixture of butakrila AST-T in a ratio of 50-50% and add 50 crushed stone or quartz sand.Painting made with pigments, acrylic-based.
3. form is filled and leveled with a spatula on the surface of the matrix.The filler can be used chipboard board, cut 5 cm less than the contour shape.It is pressed into the mass, as excess spoke leveled on the rear side of the casting.
4. dried out and hardened product is removed from the mold and it can be easy to handle.It lends itself to grinding, drilling and other machining.

artificial marble made of gypsum

artificial marble made of gypsum in the home - the process affordable and requires no extra costs.

1. To begin preparing the water, it is added to the dry plaster, carpenter's glue, and dissolved in hot turpentine bath, resin.The Stir mixture added acrylic dyes or pigments, and stirred, to obtain a divorce and veins.
2. For milky artificial marble, 200 grams of white gumilaksa, added in 1000, and industrial alcohol 50 dry plaster.For coffee-brown or orange tones taken gumilaks.aniline dye used to obtain a black varnish.
3. liquid mass is poured into a plastic or polyurethane form.To remove excess water and faster setting, weight on top sprinkled with dry plaster.After 8 - 10 watchmaking with production can be extracted from the mold.To create a waterproof front surface, it is treated with potassium silicate.
4. can be immersed in a bath or brush liberally lubricate on both sides.After drying the surface is polished soft felt or similar means with the addition of abrasive polishes desired shade.The surface is processed to obtain a perfectly smooth mirror surface.