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August 12, 2017 18:06

Automatic gate with their hands

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Construct automatic gate with their hands - not an easy task, because it requires a certain knowledge and skills.However, this does not mean that they can not do on their own.In this article we look at the variety of automatic gates and methods of construction.There is no need to convince anyone that the automatic gates are comfortable and practical thing.For this reason the market today there are many proposals, although a variety of models can be divided into: folding, sliding and garage options.They all differ in their structural features and method of installation.Consider each option in more detail.

Swing automatic gate

This gate type most familiar and popular, because of the simplicity and convenience of using the device.The main thing is that there is enough space for free opening of the gate.Their frame is made of profile with high rigidity.Sheathing of the frame is made of metal or wood paneling.Well look forged lattice, but their cost is much higher.

The automatic swing gates of profiled sheet

automatic swing gates of profiled sheet

Any swing gates consist of the following components: poles for mounting kit loops, gate wing, side and center supports, bolt handle for ease of gate opening, actuators and brackets for attaching them.Most often used for the pillars steel pipe with a diameter greater than 100 mm.At high mass gates themselves, poles better connect with each other in the upper part of the pipe or channel bar area.It will not allow the supports to disperse or vice versa converge.Poles are to be concreted, such as via the foundation Sleeve.

Driving concrete pillars for gates

scheme concrete pillars for gates

In order to move the gate was very smooth and easy, you need to provide them with special hinges with ball bearings.They will need to purchase a 4 or 6 pieces.It depends on the weight of the gate blades themselves.Loops can be polymeric or metallic.

gate leaves are made up of a frame and filling, which can be sparse, solid and combined.Woodwork can be made from metal profile.Its cross-section depends on the filling material, as is often playing: metal fence, sandwich panels, aluminum or steel profile.All metal parts should be subjected to priming and painting.

compulsory elements of design are the lateral and central stops, which are necessary to limit excessive gate opening.They may be removable and fixed.Although viewed and gates are automatic, providing them with bolts and knobs is optional.After all, we must always be prepared for power outages.

opens and closes automatically swing gates traditional: two doors swing open in opposite directions.The energy for the movement of the gate transferred by the lever of the electric drives that are installed on both wings.These actuators must be purchased complete with levers, as the design from different manufacturers is very different.

Drives with a lever system for swing gates

actuator with lever system for swing gates

What are electric

By the method of operation of automation systems for swing gates are divided into:

  • Linear or worm, whose work is based on the reciprocating movement of the rod.He is driven by a worm gear that it shortens or lengthens.This type of drive is ideal for swing gates, it is easy to use and does not cost very much.
  • Lever actuators simulate the mechanics of the movements of the human hand.The lever consists of two connected hinge parts.It even allows you to open the gates, which are suspended at a distance of half a meter from the column.

As for manufacturers of automation for swing gates, the main thing here is to focus on brand awareness and compliance with the "density" of your wallet.

Automatic gate with a sliding design

Today, this type of gate is the most popular, although the drive is arranged more complicated.This difficulty consumers are not afraid, because today you can buy anything you want.You can list the most obvious advantages of sliding gates, in order to understand the cause of consumer preferences:

  • absence of any guide, that allows to enter any transport height.
  • Precision work automation eliminates the need to go out of the car to open the gate.
  • Ease and simplicity of maintenance.
Details of the device sliding automatic gate

details for the device sliding automatic gate

to construct the sliding gate is a snap to someone who is well able to handle the welding machine and grinder.It is only necessary to know that for all the merits of such a construction has two disadvantages: the high cost of automation and the need for large amounts of space to roll the leaf.Everything else is good - the design of the gate is very robust and can withstand up to 50,000 opening / closing cycles, which is sufficient for several decades.

choice of material for sewing the door leaf depends entirely on your imagination.There can be used: wood, forging, metal corrugated sheet, and even polycarbonate.In view of the design canvas, these doors can be divided into two different types: one-piece blade and with the wicket.

Automatic sliding doors with wrought filled look presentable

Automatic sliding doors with wrought-filled look presentable

Set the required hardware for automatic Gates recoiling type consists of roller carriages, upper support rollers, forme rollers, 2 catchers - upper and lower, guide profile, rubber plugs.The price of this kit is highly dependent on the weight of the gate and the manufacturer.Accessories domestic production for doors up to 400 kg costs about 100 USDper set, up to 800 kg - 150 USDForeign samples can manage in the sum more than 300 USD

Step by step installation guide with automatic sliding gate with their hands

consider all stages of manufacturing process of sliding automatic gate:

Step 1: Determine the linear dimensions of the gate.After all, the length, width and height of the moving leaf affects the weight of the gate, and, consequently, the choice of accessories.From this still depends on the distance which is necessary for biasing the movable sash.Well, if it will be a half times more than the working aperture gate.

Step 2. Set durable and reliable supporting pillars.They can be made of shaped tube, oak beams, channels, concrete or brick.The basic requirement when installing - support should be buried 1 meter into the ground.Otherwise, in the first winter pole shift and it skews the entire structure.

The design " banquettes " to fill in the concrete foundation

Design "banquettes" to fill in the concrete foundation

For correct mounting post is necessary to dig a hole depth of about 130 cm. At the bottom it is necessary to put "cushion" of sand and rubble capacity of 15 cm and it is well compacted.Only then can you set the column and fill it with concrete from cement grade of at least M-300.

Step 3: Make a foundation for themselves the goal, which is able to withstand their considerable weight.It lays the "stool", ie a special channel on which will be roller-skating movable flap gate.To properly lay the foundation, need to dig a trench and strengthened with the following parameters: length is half the length of the door opening width of 0.4 - 0.5 m and depth - 1,0 -1,2 m The shape of the pit should resemble the letter.P, which is clearly seen in the figure.After completion of the excavation pit, it is also necessary to make dumping, as is the case with columns.

To make a "banquette" need to channel 20 cm and 12 millimeter fitting.It must be cut into meter "sword" and neatly welded to the shelves sill.After that, "banquette" is set into place and fill in with concrete flush with the road.Further work can be carried out only after complete solidification of the concrete, which is not less than a week.In concrete periodically watered, so that it is not cracked during this time.

This sketch is perfectly visible depth of penetration of metal poles - 120 mm.This value may well vary depending on the depth of soil freezing

This sketch is perfectly visible depth of penetration of metal poles - 120 mm.This value may well vary depending on the depth of soil freezing

Step 4: Making the base frame is conveniently carried out from the shaped tube of steel.To do this, it raskraivajut grinder on the necessary components, remove them from rust, degreasing solvents or concrete and coated anticorrosive primer.Then weld the frame to spec using the welding machine, cleaned and treated with sutures, and then primed again.For helpful tips, you can choose to offer a profiled pipe cross-section 60x40 mm or 50x50 mm.For the organization of stiffeners quite amiss tube 20x30 mm or 30x40 mm.The elements of the framework and guide to be collected in a checkerboard pattern.After all, any heating will lead the gate leaf.

Distribution pipes for frame manufacturing

distribution pipes for the manufacture of carcass

Step 5: Painting frame is made immediately after the complete drying of the soil.Inexpensive and fairly practical option - it is an ordinary alkyd enamel.To the gate looked richer need to apply at least 2 layers of paint.At the same time, be sure each coat must first dry completely.The choice of finishing material - it is absolutely individual, you can use anything.Attach a finishing material should be on the inside of the pipe, which are reinforcement ribs for carcass.To build, you can use self-tapping screws or rivets.

Detailed scheme of metal sliding gates

detailed diagram of the metal sliding gates

Step 6: Installation of sliding gate starts with installation 'banquette' rolls and filling them into the guide on the door leaf.Thereafter, gate level exhibited by strictly using conventional bubble or laser device.Welding work begins with tacking to u lower roller carriages.Then welded to the upper end supports and rollers, the lower and upper traps to the supporting pillars.Finally, set the entire automation and test gate.If everything works properly, you can brag to neighbors and begin to be proud of yourself!Gates made yourself will cost a minimum of one and a half to two times cheaper than the "store".

Automatic gate to the garage - basic information

generally for installation in garages used four types of gates: the classic swing, sectional, folding, which can climb up by means of springs and guide systems, lifting and turning and rolling.Independently can be made the first three types of gate.Make the last can not be artisanal, since they are made from a large number of lamellae, produce and staple that can be only on the specialized industrial equipment.

Hinged garage doors are constructed in the same way as external, but there is no need to install additional supports as piers garage perfectly cope with this role.For the manufacture of folding sectional doors need to buy in the store a large number of parts that do not make their own: the guide, the web, hinges, shafts, balancing spring hangers and more.Therefore, similar to the gate in order advantageous embodiment finished.This is not only safer, but also more economical.

Interior view of sectional doors for garages

Interior view of sectional doors for garages

Hoisting-and-over doors for the garage consist of an outer metal frame, solid gate-leaf and automation, which is designed to lift the canvas up, under the "ceiling".It's quite simple and quite spectacular save.Unfortunately, their main drawback is the expensive equipment.

Hoisting -and-over garage doors and automation

up-and-garage doors and automatic

Separate manufacturing of any type of gate requires a certain accuracy and the ability to handle tool.Make your own automation and electric drive beyond the power of the common man.Masters, understand in electrical engineering and know a lot about mechanics may try to make themselves drives and even automatic devices.To do this, they need detailed diagrams of electromechanical structures.

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